The forklift driver and other nearby contractors saw the cloud and immediately evacuated the area. Explosion and Fire at Formosa Plastics Corporation, USA, Illiopolis, Illinois Illiopolis, Illinois. Formosa Plastics Fined for Violations that Lead to Fatal Expolsion. 0000001260 00000 n
In solidarity with freedom fighters everywhere, the Center for Constitutional Rights engages in the liberation struggle with joy, honesty, and love. Formosa Plastics propylene explosion. 6 refinery in Yunlin County this morning, and the company will be fined for breaches of the Air Pollution Control law. However, on October 6, 2005, such valves were manually operated and could not be reached by workers in time to prevent the explosions. Tornado of 1993 . As the fire continued to spread, workers and contactors were confronted with the very real possibility that the storage tanks would ignite if the fire reached them. Washington, DC, April 30, 2004 - Investigators from the U.S. Chemical Safety and Hazard Investigation Board (CSB) are continuing their field work on the April 23 accident at the Formosa Plastics plant in Illiopolis, Illinois, east of Springfield, and plan to enter the area where the explosion originated as soon as structural safety issues are resolved next week. July 15, 2020 July 15, 2020 Phillip Charlier 0 Comment Formosa Plastics Group, refinery fire, Yunlin County Three people were injured after an explosion and fire at the Formosa Plastics Mialiao No. The subsequent fire burned for five days. The explosion occurred after a large quantity of highly flammable vinyl chloride monomer (VCM) was inadvertently released from a reactor and ignited. The accident injured an unknown number of workers, four with severe burns requiring hospitalization. The History of Illiopolis. The emergency response team isolated as many fuel sources as possible and allowed smaller fires to burn off the uncontained hydrocarbons. What remains of the Formosa Plastics Corp. USA in Illiopolis that was severely damaged from an explosion on April 24, 2004. The Occupational Safety and Health Administration found that Formosa Plastics had committed one willful violation of "failure to provide employees with flame resistant clothing for protection against flash fire hazards". A preventable human error leads to a vinyl chloride explosion, killing five. • On April 2, 2010, an explosion and fire at the Tesoro refinery in Anacortes, WA, killed seven workers. The Formosa Plastics propylene explosion was a propylene release and explosion that ... "Fire at Formosa Plastics Corporation: Evaluating Process Hazards" (PDF).Chemical Safety and Hazard Investigation Board. The Point Comfort facility is the largest Formosa Plastics plant in the United States. December 28, 2016 Maqbul. Coalition of Oystermen, Injured Workers and Waterkeepers Wins Hearing on Formosa Plastics’ Discharge into Lavaca Bay, Texas - By Diane Wilson, Bridge the Gulf, January 27, 2016 Dispute Over Cattle Grazing Disrupts Patrols Of Federal Land - By Kirk Siegler, NPR , January 27, 2016 At No. Over a thousand members of the County have filed complaints against Formosa and others because of the explosions and subsequent release of chemicals. On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufacturing facility in Illiopolis, Illinois. The operators working in the unit at the time of the incident were unable to reach manual shut-off valves that would have isolated the damaged section from a fuel source. December 28, 2016 Maqbul. 0000001535 00000 n
It has been a year since the explosion and subsequent fire that destroyed much of the Formosa Plastics Corporation, Illinois plant in Illiopolis (between Springfield and Decatur). [1], Chemical Safety and Hazard Investigation Board, Occupational Safety and Health Administration, "Fire at Formosa Plastics Corporation: Evaluating Process Hazards", "OSHA Fines Formosa Plastics Corp. $148,000 for Alleged Safety and Health Violations", https://en.wikipedia.org/w/index.php?title=Formosa_Plastics_propylene_explosion&oldid=937126611, Industrial fires and explosions in the United States, Texas articles missing geocoordinate data, Creative Commons Attribution-ShareAlike License, This page was last edited on 23 January 2020, at 02:44. The control room operators saw the leak on a closed circuit television and began to shut down the plant. A photograph of the explosion appeared in The Ithaca Journal. The Unit is protected from overpressure by pressure relief valves which send gases into a flare system where the excess gases are burned at a distance from the Unit. At approximately 15:07 (20:07 UTC), the vapor cloud ignited knocking down several operators who were exiting the unit, severely burning two of them. 0000006150 00000 n
In addition, the pumps were controlled from a local control station that was also inaccessible. However, valves that would have prevented further release of chemicals had to be shut off manually. Formosa Plastics Corporation Explosion 2004. Download Windows Video. Download QuickTime Video. The CSB currently is investigating a serious accident at the company's Illinois site which occurred on April 23, 2004. In 2005, an explosion at the Point Comfort plant hurt 11 workers. Many others were treated for exhaustion, pulmonary problems, and debilitating physical injuries. incident at Formosa Plastics Corporation Illiopolis, Illinois which killed five and injured three. Fact Sheet #2 . The pumps were eventually shut down from the central control building but there was not a remote shutdown control for the pumps in the central control room. U.S. Chemical Safety and Hazard Investigation Board Explosion and Fire at Formosa Plastics, Illiopolis, Illinois (2007) CSB maintains an extensive video presence at csb.gov and YouTube. %%EOF
[cifnmedia] Illiopolis recovers from a plastics plant explosion. Experts estimate that had such an ignition occurred, the entirety of Point Comfort would have been incinerated. The explosion Point Comfort fire. The safety board recommended that KBR advise all owners of similar plant designs of the potential problems and that KBR review all of its existing plant designs for safety updates before selling them to future clients. One plastics plant, Formosa Plastics, completely banned smoking when the plant opened. [4] 10: The massive explosion and several subsequent explosions erupting at the Formosa Plastics plant in Illiopolis … On April 23, 2004, an explosion took place at the Formosa Plastics Plant near Illiopolis, Sangamon County, Illinois. Isolating the damaged section via a remotely operated valve upstream of the pumps could have ended the incident prior to ignition of the vapor cloud and would have definitely reduced the severity of the situation. CSB Video 3 June 2007CSB Video 3 June 2007CSB Video 3 June 2007CSB Video 3 June 2007 On Friday night, April 23, 2004, an explosion occurred at the Formosa Plastics Corporation plant in Illiopolis, located between Springfield and Decatur along I-72. The plant contained chemicals used to make polyvinyl chloride such as vinyl chloride and other materials. Springfield, Illinois, March 6, 2007 - The U.S. Chemical Safety Board (CSB) today issued its final report on the explosion and fire that destroyed the Formosa Plastics plant in Illiopolis, Illinois, on April 23, 2004, concluding that the accident occurred when an operator overrode a critical valve safety interlock on a pressurized vessel making polyvinyl chloride. 0000005783 00000 n
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Accident Description On April 23, 2004, five workers were fatally injured and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. A preventable human error leads to a vinyl chloride explosion, killing five. Reportedly, hundreds of plant workers and contractors ran toward the gates to evacuate. 0000001079 00000 n
Fire monitors were turned on. Background: The Formosa Plastics Corporation plant is located near Illiopolis, between Springfield and Decatur along I-72. The Formosa Plastics propylene explosion was a propylene release and explosion that occurred on October 6, 2005, in the Olefins II Unit at the Formosa Plastics plant in Point Comfort, Texas, United States. 0000000016 00000 n
Question 1 Formosa Plastics vinyl chloride explosion and fire On the 23 rd of April 2004, an explosion occurred at the Formosa Plastics Corps plant located in Illiopolis, Illinois. Opened in 1983, it covers 1,800 acres (7.3 km²) and employs 1,400 full-time employees and 400 contract workers. Fatalities: 5 Injuries: 4 Site location: Illiopolis, IL Dates of inspection case: 04/24/04 - 05/19/05 Accident description: Explosion, Chemical burn Formosa Plastics have been involved in a series of deadly explosions at their facilities. An explosion at a chemical plant owned by Formosa Plastics hurt 11 workers in South Texas in 2005. The explosion occurred after a large quantity of highly flammable vinyl chloride monomer (VCM) was inadvertently released from a reactor and ignited. Formosa Plastics Vinyl Chloride Explosion. The explosion had ignited the propylene pool under the leak and the flames spread up the side of a structure containing several vessels, heat exchangers and pressure relief valves. Formosa Plastics Corp. USA is based in Livingston, N.J. The Olefins II Unit uses furnaces to convert naphtha or natural gas into a hydrocarbon mixture containing methane, ethane, ethylene, propylene, and propane. The plant design had never been updated to account for new recommendations and requirements for safety standards. The shelter order was rescinded at 21:00 (02:00 UTC on October 7, 2005). Background. 0000001410 00000 n
Explosion at Formosa Plastics (Illinois) Tuesday, Mar 06 2007. Herald & Review, Jim Bowling TONY REID H&R Staff Writer … The CSB recommended that Formosa Plastics needed to revise policies for their hazard analysis to have a better evaluation of vehicle impact hazards, fireproofing and prevention or minimization of hazardous material releases. What remains of the Formosa Plastics Corp. USA in Illiopolis that was severely damaged from an explosion on April 24, 2004. Archive; Explosion and Fire at Formosa Plastics Corporation, Illiopolis, Illinois. It was the first time in my memory that photographs from that part of the world appeared in the local paper here. 0000004834 00000 n
He added that Formosa has “already started or completed many of the recommendations the Chemical Safety Board has recommended.” Download Real Player Video. The blast demolished 50 to 75 percent of the Formosa Plastics plant and rattled the windows and walls of houses more than a mile away. As yet, the effect on the residents of Calhoun County from the chemicals released by Formosa in the month following the explosions is widely unknown. Distillation columns separate the hydrocarbon mix. This incident led to the death of 5 workers and leaving 3 others severely injured. CSB also recommended fire resistant clothing for workers in any units at the Point Comfort complex that had a risk of flash fires. In addition to Formosa Plastics, the safety board had recommendations for Kellogg, Brown and Root, the designers of the Olefins II unit. Some experts estimate such an ignition would cause even more expansive damage. The columns that were not fireproofed bent in the ensuing fire while the fireproof columns were found upright during the after-accident investigation. The recommendation had been issued prior to construction of the Olefins II Unit. After an explosion in a chemical plant owned by Formosa Plastics in Illiopolis, Illinois that killed 5 workers. ILLIOPOLIS — On the night of April 23, 2004, an explosion rocked the Formosa Plastics plant in Illiopolis, killing four people and severely injuring three others. Illiopolis, Illinois-AP -- An explosion at a central Illinois plastics plant has prompted the evacuation of a one-mile radius around the facility. Sesquicentennial Celebration 2006. On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. The item Vinyl chloride monomer explosion (5 dead, 3 injured, and community evacuated) : Formosa Plastics Corp., Illiopolis, Illinois, April 23, 2004, U.S. Chemical Safety and Hazard Investigation Board represents a specific, individual, material embodiment of a distinct intellectual or artistic creation found in Indiana State Library. Some of the gases (such as propylene) are liquified and sent to storage while others are used to fuel the furnaces or are returned to the feedstock. 0000002823 00000 n
But a considerable number of the company's employees, contractors and vendors smoke, and they were often caught sneaking cigarettes. On April 24, 2004, the Formosa Plastics plant (formerly Borden) in Illiopolis exploded, killing five people, injuring others and causing a portion of the town to be evacuated. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. On October 6, 2005, around 15:05CDT (20:05 UTC), a trailer being pulled by a forklift caught on a valve in the propylene piping system near the Olefins II Unit, pulling the valve and part of the piping loose, leaving a 1.9 inch (3.5 cm) hole. 0000006023 00000 n
At No. They had also had designed the original Olefin unit (Unit I) and had sold the same design plan to Formosa for Unit II as well as to other companies. Among the employees are 120 personnel making up the plant's Emergency Response Team (ERT) whose members are trained in hazardous material emergencies and fire fighting. Ice Storm of 2006. 307 0 obj<>stream
A fire at Formosa Plastics in Illiopolis, IL, in 2004 that killed five workers and severely injured three others. December 01, 2020 Everything good and bad you need to know about Formosa Plastics Corp. Illinois Illiopolis because we are located at the address 19800 Rte. Pressurized liquid propylene poured out of the opening, partially vaporizing, leaving a pool of liquid propylene and creating a flammable vapor cloud. Illiopolis Centennial History Book . The American Petroleum Institute issued a recommendation in July 1988 that steel supporting pressure relief and emergency flare lines should be fireproofed. x�b```b``��������A�X����む���ClC�F�Z-�Il�L�˵�'pވ�^�^o�i�S��$���hztl���Y=���a�'���˹c|S,�9���%�ו�{��
�������\��-��csӣ4 7��ș� @� The students and teachers were evacuated to Port Lavaca, about five miles (8 km) away. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse.
Besides Port Comfort, Formosa has plants in Baton Rouge, La., Delaware City, Del., and Illiopolis, Ill. It is a plastics and petrochemicals company. Formosa Plastics Corporation Site. AT 10:40 P.M. ON APRIL 23, 2004m, Formosa Plastics’ PVC plant in Illiopolis, Illinois, blew up. The local authorities immediately attempted to issue a shelter in place order to the surrounding community with the exception of Point Comfort Elementary School. In an environment where cigarettes and volatile chemicals could cause an explosion, this seemed to make sense. The fire burned for several days and the plant had not reopened as of 2007. From: Sean & Kimberly Aaron
; To: CIFN LIST ; Date: Sun, 25 Apr 2004 10:56:12 -0700 (PDT) ‘Total shock’ Illiopolis recovers from a plastics plant explosion By SARAH ANTONACCI STAFF WRITER ILLIOPOLIS - Firefighters and rescue personnel lined up in a somber stance amid a … Question 1 Formosa Plastics vinyl chloride explosion and fire On the 23 rd of April 2004, an explosion occurred at the Formosa Plastics Corps plant located in Illiopolis, Illinois. ISO 9001 and 14001 registered. Formosa Plastics Vinyl Chloride Explosion. The Formosa Plastics propylene explosion was a propylene release and explosion that occurred on October 6, 2005, in the Olefins II Unit at the Formosa Plastics plant in Point Comfort, Texas, United States.The subsequent fire burned for five days. �\��c��bi ��JJ@6� �6��j���| T�����H��. The explosion led control room operators to declare a site-wide evacuation order. 10: The massive explosion and several subsequent explosions erupting at the Formosa Plastics plant in Illiopolis … FORMOSA PLASTICS CORP. ILLIOPOLIS, ILLINOIS VINYL CHLORIDE MONOMER EXPLOSION eBook: CSB Chemical Safety Board: Amazon.in: Kindle Store On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois (Formosa‐IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. It was also determined that the piping was not properly protected from potential impact as stated in regulations for such facilities. On April 24, 2004, the Formosa Plastics plant (formerly Borden) in Illiopolis exploded, killing five people, injuring others and causing a portion of the town to be evacuated. [3] OSHA fined the company for violations. 0000002500 00000 n
The explosions began a little after 3pm on October 6, 2005. The crimped lines, softened by the heat of the flames, ruptured and burst into flames. A remotely operated shut-off valve was located between the damaged section and the storage tanks but not between the damaged section and the distillation column. Illinois EPA’s Emergency Response Unit staff were on site before midnight and began monitoring … xref
For a period of time, the fires blazed up to 800 ft in the air. Since that time, certain work has occurred to make the site more stable and safer for site workers as well as the community. Accident Description On April 23, 2004, five workers were fatally injured and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. Investigations: Formosa Plastics Vinyl Chloride Explosion. trailer
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Excerpts from the State center record of 1901 . 0000002199 00000 n
Formosa Plastics have been involved in a series of deadly explosions at their facilities. After an explosion in a chemical plant owned by Formosa Plastics in Illiopolis, Illinois that killed 5 workers in April 2004, OSHA fined the company $300,000 for violations. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. Browse By. • On March 23, 2005, 15 workers died and more than 170 others were injured at the BP Refinery in Texas City, TX. The Chemical Safety and Hazard Investigation Board found that while Formosa Plastics did have procedures in place for vehicles speed limits, crane use and a vehicle permitting process, there were no guidelines or restrictions on where vehicles may operate inside the plant. Formosa Plastics Corp. March 2007 10 1.0 Introduction 1.1 Background On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufactur ing facility in Illiopolis, Illinois. 305 0 obj <>
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Washington, DC, April 22, 2005 - CSB investigators are nearing completion of equipment testing and are focusing on the analysis of evidence to determine the root causes of the Formosa Plastics accident that occurred in Illiopolis, Illinois, on April 23, 2004, taking the lives of … 0000002746 00000 n
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